Product Description
Product Description
2KW 40:1 easy to install stepper motor planetary gearbox for injection molding machine for plasma cutting machine is a new generation of practical products independently developed by our company:
Low noise: less than 65db.
Low back clearance: up to 3 arc minutes in a CZPT and 5 arc minutes in a double stage.
High torque: higher than the standard planetary reducer torque.
High stability: high strength alloy steel, the whole gear after hardening treatment, not only the surface hard substitution.
High deceleration ratio: Modular design, planetary gearbox can be interlinked.
2KW 40:1 easy to install stepper motor planetary gearbox for injection molding machinecharacteristic:
1.Planetary reducer manufacturer-Fubao Electromechanical Technology adopts an integrated planetary carrier and output shaft, which can provide better torsional rigidity. After precision machining, the gear set is not easy to eccentric, which can reduce interference, reduce wear and noise, and at the same time use a large The bearings are arranged with a wide span to distribute the load of the bearings, and once again strengthen the torque rigidity and radial load capacity of the gearbox. The output cover is made of aluminum alloy, which provides better heat dissipation capability for the product, so that the reducer produced by Fubao Electromechanical Technology can play an excellent role in the field of mechanical tools.
2.The planetary gear set is specially made of alloy steel. First, it undergoes quenching and tempering heat treatment to make the material hardness reach HRC30 degrees, and then undergoes nitriding surface treatment to HV860, so that the product has the characteristics of high surface hardness and high toughness in the center, and achieves the best product strength and service life. optimization.
3.The input shaft and the motor output shaft are connected by a bolted structure, with a round shaft seal design, and through dynamic balance analysis, it can ensure that there is no eccentric load at high speeds. After reducing unnecessary radial force, it can effectively Reduce the load on the motor side.
4.The material of the input cover/motor connection seat is made of aluminum alloy, which can provide better heat dissipation effect, and then provide good concentricity and verticality through professional lathe processing, so that the product can be stably combined with various motors, reducing the damage caused by insufficient precision. Unnecessary axial radial force makes the product have a longer life cycle.
WADR series parameters | Model number | WADR042 | WADR064 | WADR090 | WADR100 | WADR140 | WADR200 | WADR255 |
Rated output torque | 14~20 | 40~60 | 100~160 | 230~330 | 450~600 | 900~1200 | 1500~2000 | |
Reduction ratio | L1:3,4,5,7,10 L2:20,25,35,40,50,70,100,21,31,61.91 | |||||||
Planetary gear backlash | L1:P1≤3 P2≤5 L2:P1≤5 P2≤7 |
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Product Details
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Product Advantage
Compared with other reduction machines, planetary gear reduction machines have high rigidity, high precision (single stage can be achieved within 1 point), high transmission efficiency (single stage in 97-98%), high torque/volume ratio, lifetime maintenance free and other characteristics.
Because of these characteristics, planetary gear reducer is mostly installed on the stepper motor and servo motor, used to reduce speed, increase torque, matching inertia.
Company Profile
Factory Display
Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.
Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.
Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.
Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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Application: | Motor, Machinery, Agricultural Machinery |
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Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction, Speed Increase, Decrease Motor Speed, Increase Torque |
Layout: | Coaxial |
Customization: |
Available
| Customized Request |
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Benefits of a Planetary Gearbox With Output Shaft
The output shaft of a Planetary Gearbox connects to the driven wheels, while the input shaft comes from the engine. These gears are interlinked and create a wide range of gear reductions, which are necessary to get a vehicle rolling comfortably. Gear reductions are the place where the various “gears” are located. Here are some examples. They can help you determine what you need for your vehicle. You might also want to learn about planetary gears.
Planetary gearboxes
Modern cars are most likely equipped with planetary gearboxes. If you’re unsure if your vehicle uses planetary gears, you should first consult your car’s owner’s manual. If not, contact your dealership’s service department for more information. Otherwise, you can do a quick search on the internet to find out whether your car has a planetary gearbox. These gearboxes are generally more complex than ordinary gears. Additionally, they are equipped with more parts and require lubrication.
In addition to their low noise levels, planetary gearboxes are also remarkably efficient at transmission. These features make them ideal for applications requiring high torque and small footprints. Unfortunately, there are many different types of planetary gearboxes on the market, making it difficult to find the right one. The following article will give you some guidelines to help you choose the right planetary gearbox for your needs. Let’s take a look!
Planetary gears
A planetary gearbox has two main components: the sun gear (also known as the central or input) and the planet gears (also known as outer or peripheral). These gears are connected together by a carrier to the output shaft of the machine. In some applications, it is necessary to use a planetary gearbox with lubrication to prevent wear and tear. A planetary gearbox also has a small ring gear that helps hold the planet gears together.
The main advantage of a planetary gearbox is that it uses several teeth that engage at once, allowing for high-speed reduction with a small number of gears. Because the gears are relatively small, they have lower inertia than their larger counterparts. Planetary gearboxes are compact, which makes them popular for space-constrained applications. Because of their compact size and efficiency, planetary gearboxes are also commonly used in motor vehicles.
Planetary gearboxes with output shaft
For high-speed, dynamic applications, planetary gearbox units with output shaft provide the optimal solution. Thanks to their low inertia, these gearheads deliver superior performance in many industrial applications. Additionally, their wide range of variants allows users to select the perfect product for their application. This article examines some of the key benefits of planetary gearboxes with output shaft. Read on to learn more.
The planetary gearbox has two major components: a sun gear and planet gears. The sun gear is usually the input gear, while the planet gears are located at the outer edges of the system casing. Planet gears are held together by a carrier that is connected to the output shaft. Before choosing a particular gearbox for your application, make sure that you check the specific requirements and the environment to which the unit will be subjected.
A planetary gearbox has less stages of gears, and thus lower backlash compared to spur gearboxes. Backlash is lost motion that occurs when the teeth of the gears are out of perfect alignment. This problem is common in all gears, but is significantly less in planetary gearboxes. As such, planetary gearboxes are more efficient. They can also be customized according to the specific engine model and motor flange.
Planetary gearboxes with carrier
A planetary gearbox is a type of gearbox with three or more stages. They have a sun gear, which is usually the input gear, and planet gears, also called the outer gears. The carrier that connects the planet gears to the output shaft is called a ring gear. A planetary gearbox is generally designed to meet specific application and environmental requirements, but there are some factors to consider when choosing one.
The compact footprint of planetary gear sets results in high heat dissipation. This can be a problem in applications with sustained performance or high speeds. As a result, planetary gear sets often include lubricants, which present a cooling effect while also reducing noise and vibration. Some planetary gears even feature a carrier to make the installation process easier. Here are some things to keep in mind when choosing a planetary gear set.
Planetary gearboxes with carrier have several advantages over other types of gearboxes. Unlike conventional gearboxes, planetary gears have a common central shaft, and the tangential forces between the gears cancel out at the center of the ring gear. Because of this, planetary gearboxes are commonly used in input/output applications, and their compact size allows for a wide range of gear reductions. These gears can also produce higher torque density.
Planetary gearboxes with traction
Planetary gears are similar to the planetary system, in that each pinion rotates around a sun gear. The output of the planetary gear unit is lower than the drive rotation speed, but the torque is higher. As the number of planet gear wheels increases, so does the torque. Planetary gear systems contain three to four planet gears, and each is in constant mesh with the others. Power applied to any one member rotates the entire assembly.
Typical applications for planetary gear sets include high-precision motion control. In these applications, high torque, torsional stiffness, and low backlash are required. Planetary gear sets are also ideal for motors with higher speeds. A number of factors contribute to the reliability of these devices. The low backlash and large torque capacity of a planetary gear motor allow them to be used in a wide range of applications.
Planetary gearboxes with electric motors
If you’re in the market for a new gearbox, you may have already heard about planetary gearboxes. The planetary gearbox is a high-efficiency, low-noise gearbox. CZPT manufactures high-torque planetary gearboxes with low backlash. They also make economy planetary gearboxes for lower loads. However, with so many different types available, choosing the right one for your needs can be challenging.
These planetary gearboxes are a compact alternative to conventional pinion-and-gear reducers. They offer high-speed reduction and high torque transfer, and are often used for space-constrained applications. But before you can understand how they work, you’ll need to understand a little about their construction. There are a few things to look for that you may not have noticed before.
The most common type of planetary gearbox is a PM81/LN. It features a set of DC brush motors with diameter 77mm, a stator, and two or more outer gears. Each of these gears is connected to an output shaft through a carrier. They can also be used with brakes, encoders, or a clutch. A planetary gearbox is one of the most reliable gearbox types on the market.
Planetary gearboxes with hydraulic motors
A planetary gearbox is a combination of two gears, the sun and the planets. The sun gear rotates at high speed, while the planets roll around and orbit around the ring gear. The output shaft has the same direction of rotation as the input shaft. The benefits of a planetary gearbox include high reduction ratios, efficiency, space-saving compactness, and higher overload capacity. These gears are also more stable and compact, and they do not suffer from self-locking properties.
Planetary gearboxes are a highly efficient way to power hydraulic lifts. They can be input via electric, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Depending on the application, bespoke gearboxes can be manufactured with a variety of features and functions.
Planetary gearboxes with combustion engines
There are many different applications of planetary gear sets. The most common is the distribution of power between two wheels in a car’s drive axle. Four-wheel drives use two axle differentials, which are further augmented by a centre differential. Hybrid electric vehicles use summation gearboxes to distribute power from the combustion engine to the wheels and to an electric motor. Planetary gear sets also combine the two different types of motors to form one hybrid vehicle.
To understand how planetary gear sets work, it is important to understand the underlying mechanical principles. For example, Fig. 4.6 shows a stick diagram illustrating two planetary gear sets connected by a lever. The two levers are the same length, so the system is analogous to a single lever. When calculating the torque, it is essential to consider the lever diagram. Similarly, if two gear sets are connected by vertical links, the horizontal links must be horizontal.
editor by CX 2023-05-08
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starter custom made EPTT EPTT precision EPT plastic toothed spur EPT
Product | EPTT EPTTd EPT plastic EPTs |
Craft Approach | Plastic Injection or CNC machining |
Plastic Granules |
UL, Food and drug administration, RoHS etc. |
EPTT EPTT | ISO9001 and ISO14001 |
Molds EPT | S316,H13,718,738,P20,H13,420SS |
Mold EPT | three hundred,000 photographs or 1,000,000 pictures or more |
Mould Cavity | One-cavity or two cavities or Multi-cavity |
EPT | Nylon, PA66, NYLON with 30% EPT fibre, Stomach muscles, PP,Computer,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,EPTTPE,PMMA etc. |
Molds cavity Hardness | sixty to 90 H.R.C |
Dimension/EPTT | EPTs and areas proportions are according to drawings from buyer, and colours are EPT |
Surface area treatment | PoEPTTd or matte floor, painting, texture, EPT aluminizing and can be stamped with emblem etc. |
Dimension Tolerance | plusmn0.05mm or a lot more specific |
Operate Circulation chart | Step1: Make tooling first of all and common need 2~~3 weeks. Step2: Produce and validate samples. Step3: One particular 7 days for mass production common. |
Samples affirmation and acceptance | Totally free samples shipped for affirmation and transport EPT paid by customers |
Package deal | Internal very clear plastic bag/outside carton/wooden pallets/ or any other EPTT deal as for each customer’s demands. |
Delivery Time | Complete will take two~~4weeks common |
Payment Conditions | PAYPAL, T/T, Western EPT |
EPT | Typical FEDEX, UPS, DHL, TNT, EMS or base on customer’s necessity. |
Creation:
1. The workers are skilled to examine the EPTs and notice any defect in manufacturing in time.
2. QC will examine 1pcs each and every 100pcs in CNC machining, and EPTs will meet up with all dimension tolerances.
3. EPTs will be inspected at each and every action, and EPTs will be inspected prior to shipment, and all inspection information will be kept in our manufacturing unit for three several years.
four. Our product sales will ship you photographs at every single EPTs creation actions, and you will know the in depth production status, and you can observe any chance of miscalculation, for our product sales, QC and workers are retaining near observe on all production.
five. You will come to feel us functioning really meticulously to guarantee the quality and simple to perform with,
6. we cherish each inquiry, every single chance to make EPTs and parts and cherish every single consumer.
Top quality Control Procedure:
one) Inspecting the raw content –IQC)
2) Checking the particulars before the manufacturing line operated
3) Have entire inspection and routing inspection during mass generation—In approach top quality manage (IPQC)
4) Examining the EPTs right after manufacturing completed—- (FQC)
five) Checking the EPTs right after they are finished—–Outgoing high quality manage (OQC)
Provider:
1. Molds designs as for every customers’ EPTs drawing
2. Publishing molds drawings to clients to review and verify just before mols manufacturing.
three. Providing samples with EPTT proportions and cosmetic inspection report, substance certification to buyers.
four. Offering inspection report of EPTTant dimensions and cosmetic in batches areas.
EPTT and cargo:
one. EPTs are effectively and meticulously packed in PP baggage in CTNS, sturdy adequate for convey shipping and delivery, air cargo or sea shipment.
two. Air cargo, sea shipment or cargo by DHL, UPS, FedEx or TNT are availabe.
3. EPT terms: EXW, FOB HangEPT, or CIF
four. All shippings will be very carefully organized and will attain your areas quick and safely.
FAQ
Q1: How to promise the EPTT of EPTs and elements?
We are ISO 9001:2008 licensed manufacturing facility and we have the integrated system for EPTT components quality handle. We have IQC (incoming quality manage),
IPQCS (in method good quality control EPT), FQC (last good quality control) and OQC (out-likely good quality control) to handle each and every approach of EPTT parts prodution.
Q2: What are the Benefit of your EPTs and components?
Our edge is the competitive and sensible prices, fast shipping and higher good quality. Our eployees are dependable-oriEPTTd, helpful-oriEPTTd,and dilient-oriEPTTd.
Our EPTT components merchandise are showcased by stringent tolerance, sleek finish and EPTT-life overall performance.
Q3: what are our machining equipments?
Our machining equipments incEPTT plasticn EPT machinies, CNC milling EPTTs, CNC turning EPTTs, stamping EPTTs, hobbing EPTTs, computerized lathe EPTTs, tapping EPTTs, grinding EPTTs, slicing EPTTs and so on.
Q4: What delivery waEPTTdo you use?
EPTTly, we will use UPS DHL or FEDEX and sea shipping and delivery
five: What materials can you procedure?
For plastic EPT EPTs and elements, the resources are Nylon, PA66, NYLON with 30% EPT fibre, Ab muscles, PP,Pc,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,EPTTPE,PMMA and many others.
For metallic and machining EPTs and areas, the components are brass, bronze, copper, stainless metal, steel, EPT, EPTTium plastic etc.
Q6: How EPTT is the Supply for Your EPTs and components?
EPTTly , it will consider us 15 working daEPTTfor EPT or machining, and we will consider to shorten our guide time.
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Custom OEM EPTT Push EPTT EPTT plastic EPTT Spur Equipment
Gears content | Nylon Glass Fiber,GF-Abdominal muscles,POM,PP,Laptop,PA66,UHMW-PE,PPS etc. |
Procedure | Injection molding ,CNC machining ,Extrusion procedure |
Surface | Matted/Sleek, as customers’ drawongs |
Size | OEM or EPT as drawing |
Colors | Character White Black Yellow Crimson Blue |
Application | Sector EPTTs : EPTT EPTTs/Filling /beer EPTTs /Conveyor equipment ,Mine EPTT and many others. Electronic EPTT: hausehold EPTTs,VR,exact instrument EPTT spare areas: handles, EPTTs, bushing ,pipes ,and so forth. |
Molding kind | EPTT Molding, Insert Molding, In excess of Molding ,EPTT shade molding |
Cavities | Simple, Multi -cavities(ten-forty) |
Price tag | Advantaged prices ( Direct from our factory) |
Sample | Cost-free sample provide |
Molding time | fifteen-25days |
Shipping time | 7-15daEPTTafter sample high quality verified |
Manufacturing:
one. The employees are qualified to examine the EPTTs and observe any defect in generation in time.
two. QC will check 1pcs each 100pcs in CNC machining, and EPTTs will satisfy all dimension tolerances.
3. Gears will be inspected at each phase, and EPTTs will be inspected ahead of shipment, and all inspection information will be kept in our manufacturing facility for three many years.
four. Our revenue will send out you pictures at each EPTTs generation measures, and you will know the detailed creation status, and you can recognize any probability of mistake, for our income, QC and staff are retaining shut look at on all generation.
5. You will really feel us working very cautiously to assure the top quality and effortless to function with,
six. we cherish each inquiry, each and every opportunity to make EPTTs and elements and cherish every single customer.
Top quality Control Approach:
1) Inspecting the uncooked materials –IQC)
two) Examining the details just before the creation line operated
three) Have total inspection and routing inspection for the duration of mass creation—In approach good quality control (IPQC)
4) Examining the EPTTs following creation completed—- (FQC)
5) Examining the EPTTs following they are concluded—–Outgoing quality handle (OQC)
Support:
1. Molds types as for every customers’ EPTTs drawing
2. Submitting molds drawings to clients to assessment and validate just before mols production.
three. Providing samples with EPTT dimensions and cosmetic inspection report, material certification to buyers.
4. Providing inspection report of EPTTant proportions and beauty in batches components.
EPTT and shipment:
one. Gears are effectively and cautiously packed in PP bags in CTNS, sturdy ample for specific shipping and delivery, air shipment or sea cargo.
2. Air cargo, sea cargo or cargo by DHL, UPS, FedEx or TNT are availabe.
three. EPTT conditions: EXW, FOB HangEPTT, or CIF
4. All shippings will be meticulously arranged and will reach your areas quick and safely and securely.
FAQ
Q1: What kind of EPTTs can you source?
one. High precision plastic and metallic EPTTs with lower sounds, stable EPTT
two. Plastic EPTT Injection mould
3. EPTT and EPTT assembly
Q2: What is your gain?
Expert EPTT and EPTT manufacturer in EPTT Mainland, EstabEPTTd in the yr of 2008. A single-cease support from EPTT R ampD, EPTT design, EPTT mould construct, EPTT manufacturing, and EPTT assembly
We outfitted Japan first HAMAI N60 CNC EPTT hobbing EPTTs, Switzerland unique Agie Charmilles C AXiHu (West Lake) Dis.s EDM , MAKINO EDM, WEDM-LS, and Osaka JIS take a look at cEPTTr, Osaka EPTT mesh tester, EPTTity tester, CMM, noise examination space etc. Sophisticated faXiHu (West Lake) Dis.Hu (West Lake) Dis.ties provide focused support to buyers.
Q3: Why Pick Q ampC in EPTT?
1. Expert R ampD Staff: offer most suitable personalize EPTT solutions as per application and customer’s necessity.
two. Exceptional EPTT Control: EPTT EPTT control technique, 100% inspection or examination ahead of shipment.
three. Outstanding Following EPTT Tracking Program: Offer Each Photographs, Supply and Advertising Data sharing.
four. Rapid response: income offer rapid reaction inside 24 hours.