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China Hot selling 20mm Planetary Gearbox with Geared Motor for Robot with high quality

Product Description

We are a factory specialized in metal parts hardware & metal gearbox geared motor through powder metallurgy process .We services with ODM/OEM gearbox design and development , gearmotors manufacture.
A planetary gear set is made up of 3 types of gears , a sun gear , planet gears and a ring gear . The sun gear at high speed is located at the center of the gears , and transmits torque to the planet gears which are typically mounted on the moveable carrier .The planet gears around the central axis rotation ,mesh with the sun gear and an outer ring gear . As all the planet carriers turns , it delivers low-speed, high-torque output .planetary gearboxes are especially efficient, they are suitable for continuous, intermittent and alternating operation as well as for clockwise and anticlockwise rotation. Their use results in an increased performance of the entire drive train since the choice of the right gearbox allows for a smaller motor and thereby increases the economic efficiency of the entire drive train.

Description:
Product Name : 20mm small sintering planet gearbox with DC brushed motors  high torque geared motor / Speed reducer / steel gearbox
Gearbox Type: Planetary
Material: Steel 
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1…  optional
Gearbox diameter : 6mm , 8mm , 12mm , 16mm , 22mm , 24mm ,28mm, 32mm ,36mm, 38mm , 42mm ……
3V , 6V ,12V ,24V available .

8mm 
14 – 3111 rpm , Gear Stages: 1 – 4
10mm 

No Load Speed: 20-4318 rpm

Rated Load Speed: 18-3625 rpm

No-load Current: 60-80 mA

12mm 
7 – 254 rpm,Gear Stages: 1 – 4

20mm 

 No-load Speed: 7-1,636 rpm

Rated Load Speed: 7-1,420 rpm
No-load Current: 70-90 mA

Rated Load Current: 125-130 mA

Application: metal planetary gearboxes are designed for robustness to sustain intermittent or sudden load changes. Depending on the diameter size, these gearboxes can sustain an input speed of up to 20,000 min-1 or an output torque of up to 25 Nm when operating in intermittent cycles. Due to their low backlash characteristic and the resulting high accuracy, the metal planetary gearboxes are also ideally suited for precise positioning applications.
monitor,automatic vending machine,automatic cruise control,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster,printers,conditioning damper actuator,Car tail gate electric putter,tooth brush,vibrator, sanitary ware,coffee machine,Sweeping robot,etc.
 

lanetary Gearbox advantages:

  1. Provides high torque at slow speeds .
  2. The shafts are made up of hardened and tempered alloy steel .
  3. Sun gears ,planet gears and ring gears are made of powder metallurgy and sintering steel .
  4. Low noise levels.
  5. Good quality taper roller bearings for input and output shafts .
  6. Increased repeatability . Its  Its greater speed radial and axial load offers reliability and robustness, minimizing the misalignment of the gear. In addition, uniform transmission and low vibrations at different loads provide a perfect repeatability.
  7. Perfect precision: Most rotating angular stability improves the accuracy and reliability of the movement.
  8. Lower noise level because there is more surface contact. Rolling is much softer and jumps are virtually nonexistent.
  9. Greater durability: Due to its torsional rigidity and better rolling. To improve this feature, your bearings help reduce the losses that would occur by rubbing the shaft on the box directly. Thus, greater efficiency of the gear and a much smoother operation is achieved.
  10. Increased torque transmission: With more teeth in contact, the mechanism is able to transmit and withstand more torque. In addition, it does it in a more uniform manner.
  11. Very good levels of efficiency: Planetary reducers offer greater efficiency and thanks to its design and internal layout losses are minimized during their work. In fact, today, this type of drive mechanisms are those that offer greater efficiency.
  12. Maximum versatility: Its mechanism is contained in a cylindrical gearbox, which can be installed in almost any space.

Custom geared motors , planet gears , metal gearbox 

 

Workshop

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Double-Step
Samples:
US$ 2/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

planetary gearbox

Contribution of Planetary Gearboxes to Conveyor Belt Efficiency in Mining Operations

Planetary gearboxes play a crucial role in enhancing the efficiency and performance of conveyor belts in mining operations:

  • High Torque Transmission: Planetary gearboxes are capable of transmitting high torque with minimal backlash. This feature ensures that the gearbox efficiently handles the substantial load requirements of conveyor belts used in mining, preventing slippage and ensuring reliable material transportation.
  • Compact Design: The compact size of planetary gearboxes allows them to be integrated seamlessly into conveyor systems, optimizing space utilization and allowing for efficient equipment layout in mining environments.
  • Variable Speed Control: Planetary gearboxes provide precise speed control and can accommodate various speed requirements of conveyor belts. This versatility allows operators to adjust the conveyor speed to match specific material handling needs.
  • High Efficiency: The inherent design of planetary gearboxes minimizes energy losses due to efficient power transmission. This efficiency translates into reduced energy consumption and operational costs over the lifetime of the conveyor system.
  • Reliability and Durability: Planetary gearboxes are engineered to withstand demanding conditions often encountered in mining environments, including shock loads, abrasive materials, and harsh weather. Their robust construction ensures reliable operation and minimal downtime.
  • Low Maintenance: The durability of planetary gearboxes leads to reduced maintenance requirements. This benefit is particularly valuable in mining operations where minimizing downtime is essential for maintaining high productivity levels.
  • Customizability: Planetary gearboxes can be tailored to suit specific conveyor system requirements, including gear ratios, torque ratings, and mounting options. This flexibility allows for optimized system design and performance.

By effectively transmitting power, providing accurate speed control, and offering a compact and robust design, planetary gearboxes significantly enhance the efficiency and reliability of conveyor belts in mining operations. Their ability to handle high loads, operate with low maintenance needs, and withstand harsh conditions contributes to improved productivity and reduced operational costs.

planetary gearbox

Impact of Temperature Variations and Environmental Conditions on Planetary Gearbox Performance

The performance of planetary gearboxes can be significantly influenced by temperature variations and environmental conditions. Here’s how these factors impact their operation:

Temperature Variations: Extreme temperature fluctuations can affect the lubrication properties of the gearbox. Cold temperatures can cause the lubricant to thicken, leading to increased friction and reduced efficiency. On the other hand, high temperatures can cause the lubricant to thin out, potentially leading to insufficient lubrication and accelerated wear.

Environmental Contaminants: Planetary gearboxes used in outdoor or industrial environments can be exposed to contaminants such as dust, dirt, moisture, and chemicals. These contaminants can infiltrate the gearbox and degrade the quality of the lubricant. Additionally, abrasive particles can cause wear on gear surfaces, leading to decreased performance and potential damage.

Corrosion: Exposure to moisture, especially in humid or corrosive environments, can lead to corrosion of gearbox components. Corrosion weakens the structural integrity of gears and other components, which can ultimately result in premature failure.

Thermal Expansion: Temperature changes can cause materials to expand and contract. In gearboxes, this can lead to misalignment of gears and improper meshing, causing noise, vibration, and reduced efficiency. Proper consideration of thermal expansion is crucial in gearbox design.

Sealing and Ventilation: To mitigate the impact of temperature and environmental factors, planetary gearboxes need effective sealing to prevent contaminants from entering and to retain the lubricant. Proper ventilation is also essential to prevent pressure build-up inside the gearbox due to temperature changes.

Cooling Systems: In applications where temperature control is critical, cooling systems such as fans or heat exchangers can be incorporated to maintain optimal operating temperatures. This helps prevent overheating and ensures consistent gearbox performance.

Overall, temperature variations and environmental conditions can have a profound impact on the performance and lifespan of planetary gearboxes. Manufacturers and operators need to consider these factors during design, installation, and maintenance to ensure reliable and efficient operation.

planetary gearbox

Advantages of Planetary Gearboxes Compared to Other Gearbox Configurations

Planetary gearboxes, also known as epicyclic gearboxes, offer several advantages compared to other gearbox configurations. These advantages make them well-suited for a wide range of applications. Here’s a closer look at why planetary gearboxes are favored:

  • Compact Size: Planetary gearboxes are known for their compact and space-efficient design. The arrangement of multiple gears within a single housing allows for high gear reduction ratios without significantly increasing the size of the gearbox.
  • High Torque Density: Due to their compact design, planetary gearboxes offer high torque density, meaning they can transmit a significant amount of torque relative to their size. This makes them ideal for applications where space is limited, but high torque is required.
  • Efficiency: Planetary gearboxes can achieve high efficiency levels, especially when properly lubricated and well-designed. The arrangement of multiple meshing gears allows for load distribution, reducing individual gear tooth stresses and minimizing losses due to friction.
  • Multiple Gear Stages: Planetary gearboxes can be designed with multiple stages, allowing for higher gear reduction ratios. This is particularly advantageous when precise control of output speed and torque is required.
  • High Gear Ratios: Planetary gearboxes can achieve high gear reduction ratios in a single stage, eliminating the need for multiple external gears. This simplifies the overall design and reduces the number of components.
  • Load Sharing: The multiple gear meshing arrangements in planetary gearboxes distribute loads evenly across multiple gears, reducing the stress on individual components and enhancing overall durability.
  • High Precision: Planetary gearboxes offer high precision and accuracy in gear meshing, making them suitable for applications that demand precise motion control.
  • Quiet Operation: The design of planetary gearboxes often leads to smoother and quieter operation compared to some other gearbox configurations, contributing to improved user experience.

Overall, the advantages of planetary gearboxes in terms of size, torque density, efficiency, versatility, and precision make them an attractive choice for a wide range of applications across industries, including robotics, automotive, aerospace, and industrial machinery.

China Hot selling 20mm Planetary Gearbox with Geared Motor for Robot   with high quality China Hot selling 20mm Planetary Gearbox with Geared Motor for Robot   with high quality
editor by CX 2024-05-16

China Best Sales CZPT 24V Gear Motor Volt Small DC Gearbox with Diameter 37mm for Charging Robot efficiency of planetary gearbox

Product Description

 

Product Parameters

Model No.:KM-42F555-238-1223.7

Size details:
Motor Diameter: φ42mm
Motor Housing Length :57mm
Shaft length: customization

Specifications:
 

Ratio Model No. Voltage No Load On Load
Operating
Range
Nominal
Voltage
Current Speed Current Torque Speed
V V A r/min A kg·cm r/min
1/14.9 KM-42F555-238-1223.7 6.0-12.0 12 0.22 382 1.6 3 316

All technical data can custom made for different application.

Customized items:
DC motor, gearbox motor, vibration motor, automotive motor.
Accessories offered like encoder, gear,worm, wire, connector.
Ball bearing or Oil-impregnated bearing.
Shaft configuration(multi-knurls,D-cut shape, four-knurls etc).
Metal end cap or plastic end cap.
 Precious metal brush/ carbon brush.
Technical data.

Detailed Photos

Application

 

Certifications

Packaging & Shipping

Company Profile

Our Advantages

FAQ

1.What kind of motor do you supply?

Kinmore specializes in making DC motors & gear motors with the diameter ranging from 6mm-80mm; automotive motors and vibration motors are our strength area, too; we also provide brushless motors.
 

2.What’s the lead time for samples or mass production?

Normally, it takes 15-25 days to produce samples; about mass production, it will take 35-40 days for DC motor production and 45-60 days for gear motor production.
 

3.Could you mind sending the quotation for this motor?

For all of our motors, they are customized based on different requirements. We will offer the quotation soon after you send your specific requests and annual quantity.
 

4.Do you offer some kinds of accessories like encoder, PCB, connector, soldering wired for the motor?

We specialize in motors, instead of accessories. But if your annual demand reaches a certain amount, we will apply to the engineer for offering the accessories.

5.Are your motors certificated with UL, CB Tüv, CE?

All of our motors are UL, CB Tüv, CE compliant, and all our items are making under REACH and ROHS. We could provide motor’s exploring drawing and BOM for your products UL certificated. We also could make motors built-in filters based on your EMC directive for your EMC passing.

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Low Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Open Type
Number of Poles: 4
Customization:
Available

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Customized Request

planetarygearbox

Types, Applications, and Lubrication of Planetary Gearboxes

A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.

Applications of planetary gearboxes

The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.

Types

There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
planetarygearbox

Design

A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.

Lubrication

Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
planetarygearbox

Applications

This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.

China Best Sales CZPT 24V Gear Motor Volt Small DC Gearbox with Diameter 37mm for Charging Robot   efficiency of planetary gearboxChina Best Sales CZPT 24V Gear Motor Volt Small DC Gearbox with Diameter 37mm for Charging Robot   efficiency of planetary gearbox
editor by CX 2023-11-11

China Factory ODM 38mm high torque low rpm DC 12v 24v brush planetary gearbox gear motor for robot vending machinVending machine motor small planetary gearbox

Sort: Vending Devices
After-income Support Supplied: Video technological assistance, Discipline set up, commissioning and training, Subject maintenance and repair support, Online assistance
Warranty: 3 a long time
Torque: .6mm
Commutation: Brush
Velocity(RPM): 46
Rated Torque: 1.2N.m
Material: Metal
Reduction ratio: 75

DetailsParameter
Modelydhl-M12
Specifications27X45(mm)
Rated voltage6v-12v
revolutions25-eighty turn

  • Product functionality description
  • 产品性能介绍说明
  • Automated doorway lock motor Information Photographs Merchandise Utilization
  • Product use introduction

  • 产品使用方式介绍Low noise, low existing, inside steel equipment
  • Description of solution use result
  • 产品使用效果说明Low sounds, CZPT Brevini-like Planetary gearbox speed Reducer for material processing lower recent, inside metallic gear Associated Products Packing&Delivery Firm Introduction Xihu (West Lake) Dis. Xihu (West Lake) Dis. was proven in 2571. The self-designed Xihu (West Lake) Dis. automated newspaper vending equipment is equipped with Lcd advertising and marketing board and has applied for impartial intellectual home legal rights. It is a modest and minimal-price automatic coin-operated newspaper vending device. And offered to Russia, Czech Republic, HangZhou, and so on. ……. In 2013, we independently investigated and developed the vending device for tourism, BL4235 micro 42mm brushless velocity reduction Geared BLDC Motor With Gearbox Driver which is 90CM lengthy, 70CM wide and 185CM large, and cooperated with the domestic 5A-degree scenic location Entire world Geopark. In 2017, the products was monitored in accordance to the set up, with independent services background. It is an revolutionary scientific and technological organization integrating design, manufacturing and marketing and advertising, primarily based in HangZhou and experiencing the countrywide and abroad marketplaces. It has been dedicated to the manufacture of tourism items and the development of energy spare areas close to computerized products, 16mm servo brushless dc bldc 9v 6v micro gearmotor such as motors and cargo lanes. Fully commited to the manufacture of tourism merchandise and the improvement of tourism society communication. Our Providers & Toughness . FAQ Semi-Automatic PET Bottle Blowing Device Bottle Creating Machine Bottle Moulding MachinePET Bottle Generating Device is suited for creating PET plastic containers and bottles in all designs.

    A Brief Overview of the Spur Gear and the Helical Planetary Gearbox

    This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
    planetarygearbox

    helical planetary gearbox

    In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
    A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
    The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
    The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
    A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
    The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
    The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
    Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
    The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
    The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
    planetarygearbox

    Spur gear planetary gearbox

    The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
    Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
    As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
    Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
    The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
    Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
    Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
    Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
    Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
    Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.

    China Factory ODM 38mm high torque low rpm DC 12v 24v brush planetary gearbox gear motor for robot vending machinVending machine motor     small planetary gearboxChina Factory ODM 38mm high torque low rpm DC 12v 24v brush planetary gearbox gear motor for robot vending machinVending machine motor     small planetary gearbox
    editor by czh 2023-02-14

    EPT manufacturer made in China replacement parts in Firozabad India Right Angle Helical Gear Planetary Gearbox for Robot Arm for Medical Equipment with top quality

    EPT manufacturer made in China  replacement parts  in Firozabad India  Right Angle Helical Gear Planetary Gearbox for Robot Arm for Medical Equipment with top quality

    We – EPG Team the biggest gearbox & motors , couplings and gears factory in China with 5 various branches. For much more particulars: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828

    P ept Sequence

    Merchandise Attributes:

    (1) Low Noise:Underneath 65db.
    (2) Low Backlash:Backlash is below 3 arcmin . Backlash for 2-phase speed reduction is with in 5 arcmin.
    (3) High Efficiency:1-phase up to ninety five% or far more,2-stage up to ninety two% or much more.

    (4) High Input Velocity:Input velocity makes it possible for for up to 8000RPM.

    (5) High Torque:Higher torque output than that of standard planetary gear reducers
    (6) Maintenance-Totally free:Low grease put on,can be life span lubrication
    (7) High Speed Reduction Ratio:Velocity ratio is above 1/one thousand.

    Advantage:

    Utilization:

    1. Aerospace,navy sector.
    2. Medical health,electronic information sector.
    3. ept robots,Production automation,CNC device device producing industry.
    4. Motor,Textile,Printing,Meals,Metallurgical.
    5. Environmental security engineering,Warehouse logistics market.

    Product ILLUMINATE:

    Equipment BOX Efficiency Details:
     

    MODUL NO. Phase RATIO¹ PGRH42 PGRH60 PGRH90 PGRH115 PGRH142 PGRH180 PGRH220
    Rated output torque T2N Nm 1 3 20  55  130  208  342  588  one,140 
    4 19  50  140  290  542  1,050  one,700 
    5 22  60  160  330  650  one,200  two,000 
    six 20  55  150  310  600  one,100  one,900 
    seven 19  35  140  300  550  1,100  1,800 
    eight 17  35  120  260  500  one,000  one,600 
    ten 14  37  95  220  370  800  one,220 
    fourteen 35  140  300  550  one,100  one,800 
    twenty 37  95  220  370  800  1,220 
    two 15 20  50  130  208  342  588  1,140 
    20 19  60  140  290  542  one,050  one,700 
    25 22  60  160  330  650  1,200  2,000 
    30 22  60  160  330  650  1,200  two,000 
    35 22  60  160  330  650  1,200  two,000 
    forty 22  60  160  330  650  1,200  2,000 
    fifty 22  60  160  330  650  1,200  two,000 
    60 22  60  160  330  650  1,200  two,000 
    70 22  60  160  330  650  1,200  2,000 
    eighty 22  60  160  330  650  one,200  2,000 
    100 22  60  95  220  370  800  one,220 
    one hundred twenty 150  310  600  1,100  1,900 
    one hundred forty 140  300  550  one,100  one,800 
    160  120  260  500  1,000  1,600 
    200  48  140  370  520  1,220 
    MAX. output torqueT2B Nm 1,2 3~two hundred 3 times of Nominal Output Torque
    Rated input speed n1 rpm one,2 3~two hundred 5,000  five,000  4,000  four,000  3,000  3,000  2,000 
    MAX.input speed n1B rpm one,two 3~two hundred 10,000  ten,000  eight,000  eight,000  6,000  6,000  four,000 
    Micro Backlash P0 arcmin one three~20 ≤2 ≤2 ≤2 ≤2 ≤2
    2 15~two hundred ≤4 ≤4 ≤4 ≤4 ≤4
    Precision Backlash P1 arcmin one three~twenty ≤4 ≤4 ≤4 ≤4 ≤4 ≤4 ≤4
    two 15~two hundred ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
    Standard Backlash P2 arcmin 1 three~twenty ≤6 ≤6 ≤6 ≤6 ≤6 ≤6 ≤6
    two 15~two hundred ≤9 ≤9 ≤9 ≤9 ≤9 ≤9 ≤9
    Torsional stiffness Nm/arcmin one,2 three~200 3 7 14 twenty five fifty 145 225
    Max.radial force F2rB² N 1,2 three~200 780  one,530  3,250  six,700  9,400  14,500  fifty,000 
    MAX.axial force F2a1B² N one,two 3~two hundred 350  630  one,300  3,000  4,000  six,200  35,000 
    MAX.axial force F2a2B² N one,2 three~two hundred 390  765  1,625  three,350  4,700  seven,250  twenty five,000 
    Service life hr 1,2 3~two hundred 20,000*
    Work efficiency η % one 3~twenty ≥97
    two 15~two hundred ≥94
    Weight kg one 3~twenty .9 two.1 6.four thirteen 24.five 51 83
    two 15~two hundred 1.2 one.five seven.8 14.2 27.five 54 95
    Operating temperature ºC one,two 3~two hundred -10ºC~+90ºC
    Lubrication   one,2 three~two hundred Synthetic lubricating oil
    Protection level   one,two three~200 IP65
    Installation direction   1,2 3~two hundred Any direction
    Noise level(n1=3000rpm) dB one,two three~200 ≤61 ≤63 ≤65 ≤68 ≤70 ≤72 ≤74

    Outline DIMENSION:

    Organization Check out:

    HangZhou Qiandeyi Mechanical & Electrical Co., Ltd. is a subsidiary of ZheJiang  Jun Yi Machinery. Jun Yi  Machinery was founded in March 1972. The organization specializes in the style, growth and manufacturing of substantial-tech different geared motors and helical gear reducers, worm and worm gear reducers and planetary reducers. Our goods bought to a lot more than 30 nations around the world and earn very good reputation  and numerous awards in the overseas market for numerous a long time. In latest a long time, to attain international manufacturing and give superb service,we set up subsidiary of production of planetary equipment reducer in China.

    History:

    1972:ZheJiang  Jun Yi Machinery is founded.
    1989:It set up a overseas branch firm ATRUMP MACHINERY INC in Los Angeles
    1995:Move the ISO9002 Commodity certification. 
    2003:Pass the ISO9001 top quality certification and the European CE common test which enabled the products to be bought in Europe
    2013:The company set up subsidiary in China to achieve global creation.

    Manufacturing facility:

    Knowledge Created In ATG,Wisdom The Entire world.

    Equipment:

    INSPECTION Products:

    FAQ:

    (1) Can I be your agent?

    Sure, welcome to deep cooperation. We have huge marketing of ATG manufacturer in the market now. For the information you should contact me.

    (2) Is OEM available?

    Of course, OEM is accessible. We have professional designer to aid your model marketing.

    (3) How can I get a sample to examine your high quality?

    Right after value confirmation, you can call for for samples to examine our top quality. Free of charge for the samples, but you need to have to pay for the freight.

    (4)What’s your top quality guarantee?

    We have diverse kinds of merchandise which can fulfill diverse quality standard.
    Our QC division will take a look at products just before delivery. We have 100% good quality assure to consumers. We will be liable for any good quality issue.

    (5) How about the shipping and delivery time?

    The shipping time is depending on the products and the amount. But generally, the shipping time for a container is about 1 month. 

    Welcome to our organization.

    If any dilemma, feel cost-free to depart information on the base of this web page.

     

    The use of authentic gear manufacturer’s (OEM) portion quantities or emblems , e.g. CASE® and John Deere® are for reference needs only and for indicating product use and compatibility. Our firm and the listed alternative parts contained herein are not sponsored, approved, or manufactured by the OEM.

    EPT manufacturer made in China  replacement parts  in Firozabad India  Right Angle Helical Gear Planetary Gearbox for Robot Arm for Medical Equipment with top quality

    EPT manufacturer made in China  replacement parts  in Firozabad India  Right Angle Helical Gear Planetary Gearbox for Robot Arm for Medical Equipment with top quality